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How to Choose the Right Gas Strut for Your Project

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Gas Strut

Gas struts are one of the most versatile mechanical components in modern design. Whether you’re lifting a car bonnet, supporting an access panel, or building custom cabinetry, the right gas strut can transform your project from clunky to seamless. But with so many options available, how do you choose the right one?

In this guide, we’ll walk through the key factors to consider when selecting a gas strut, explain how it pairs with other components like piano hinges, and show you where to find reliable products from Schutts Industrial.

🧠 What Is a Gas Strut?

A gas strut—also known as a gas spring—is a sealed cylinder filled with pressurized nitrogen gas. Inside, a piston rod moves in and out, creating controlled resistance. This mechanism allows for smooth lifting, lowering, and holding of panels, lids, and doors.

Gas struts are used in a wide range of applications, including:

One of the most common uses is in vehicles, where a car bonnet gas strut helps lift and hold the bonnet open safely and securely.

đź“Ź Key Factors to Consider

Choosing the right gas strut involves more than just picking one off the shelf. Here are the most important factors to evaluate:

1. Length and Stroke

Measure both the extended and compressed lengths of the strut you need. This ensures it fits your application and operates within the correct range.

2. Force Rating

Gas struts are rated in Newtons (N), which indicates how much force they exert. The correct rating depends on the weight of the panel or lid you’re supporting. Too little force, and it won’t stay open. Too much, and it may be difficult to close.

3. End Fittings

Gas struts come with various mounting options, such as ball sockets, eyelets, brackets, and clevis ends. Make sure the fittings match your mounting points.

4. Material and Finish

Consider the environment where the strut will be used. For outdoor or industrial settings, corrosion-resistant materials like stainless steel or powder-coated finishes are ideal.

5. Application Type

Different projects require different struts. For example, a lightweight cabinet door needs a low-force strut, while a heavy machinery panel may require a high-force industrial-grade model.

🔩 Pairing with Piano Hinges

For optimal performance, gas struts are often paired with piano hinges. Piano hinges—also known as continuous hinges—run the full length of a panel, providing even weight distribution and stable motion.

This combination is especially effective in applications like:

If you’re working on a project that involves both lifting and pivoting, consider using piano hinges alongside your gas struts for enhanced stability and durability.

🛠️ Installation Tips

Installing a gas strut correctly ensures safety and longevity. Here are a few tips:

If you’re unsure about specifications or installation, Schutts Industrial offers expert advice and support to help you get it right.

🏆 Why Choose Schutts Industrial?

When it comes to sourcing gas struts and piano hinges, quality matters, Schutts Industrial is a trusted Australian supplier known for its durable products and exceptional customer service.

Here’s why professionals choose Schutts:

Whether you’re a builder, engineer, or DIY enthusiast, Schutts has the hardware solutions you need.

đź“ť Final Thoughts

Gas struts may be small, but they play a big role in the functionality and safety of your project. By choosing the right size, force rating, and fittings—and pairing them with piano hinges—you can create systems that are smooth, reliable, and built to last.

Ready to upgrade your setup? Explore car bonnet gas strut options and piano hinges from Schutts Industrial and take your project to the next level.

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